6.4 Powerstroke Engine Replacement Cost Breakdown for Each Cost

How much does it cost to replace the 6.4 Powerstroke engine? It can cost around a minimum of $10000 to replace a 6.4 Powerstroke engine. However, it may vary depending on which kit you purchase.

The 6.4 Powerstroke engine is one of the most potent engines by Ford. So, replacing it can get pretty costly. Today we will discuss the 6.4 Powerstroke engine replacement cost. Furthermore, we will mention the labor costs as well.

6.4 Powerstroke Engine Replacement Cost: Replacement and Labor Expense in Different Regions

The 6.4 Power stroke engine is a powerful engine from Ford. Due to the power it has, the replacement is quite costly. Also, the 6.4 Powerstroke is a diesel engine. The 6.4L engine uses a rail injection system that is pretty common. So, instead of the HEUI, the engine has a rail injection system.

Replacement Cost

Typically, the 6.4L Powerstroke engine replacement cost starts from $9000. Yet, the prices are different in various locations. Furthermore, the price also depends on the parts used in the engine.

Usually, the ones starting from $9000 mostly use second-hand parts and blocks. So, the performance isn’t typically robust. Yet, it gets the work done if you are looking for a quick replacement.

So, how much is a 6.4 Powerstroke engine for a better quality replacement? Well, the cost can go up to $15000 because the parts that come within the engine at this price are of better quality. So, the price has its ups and downs depending on your truck parts.

Usually, when you need a new motor, the replacement cost crosses $11000.

The short block assembly costs around $10000-$12000, while the long block assembly costs around $13000-$15000. Therefore, you must get the correct package engine related to your problems with the previous 6.4 Powerstroke.

Labor Cost

When replacing the engine, there is a labor cost as well. The labor cost relies upon the engine kit. But there is an average labor cost which starts from $2000. However, the price may increase if the equipment has more parts. Mainly if the kit includes a new motor, the labor cost can go up to $3000.

Again, if you have the complete package, the 6.4 Powerstroke engine replacement labor cost is $3500. Because replacing an engine is a time-consuming job, it has to be done by an expert. So, you have to spend at least $20000 to get the complete package for the 6.4 Powerstroke engine.

On the contrary, if you have the short assembly kit for the 6.4 Powerstroke engine, the cost, including labor, is around $16000 to $17000. In comparison, the maximum price will be about $17500.

Short Block 6.4 Powerstroke CostLong Block 6.4 Powerstroke CostLabor Cost & Other ChargesEstimated Replacement Cost
$7000-$9000$11000- $16000$3000-$4000$11000 to $17500

Reasons to Replace the Engine

When you notice your radiator is constantly leaking or the fuel mileage is getting very poor, then it’s time for you to replace the 6.4 Powerstroke engine. Additionally, you might face other problems, like fuel getting inside the engine oil and piston losing its efficiency due to cracks. Replacing the engine with specific kits is the best option because there are various pieces of equipment if you replace the 6.4 Powerstroke engine.

There are also severe issues, like when the injector sticks open and melts the engine’s pistons. Another serious problem is when the K16 fuel pump begins to break apart. For this, it damages the fuel injector as well. So, if you decide to replace the 6.4 Powerstroke engine, know the specific issues first. The whole kit might get costly, so get the engine with the particular kits.

Entire long assembly kits are required when the engine gets blown. When the engine gets blown, it’s another problem because it costs additional labor like towing.

Is the Engine Swap Worth it?

Well, the 6.4 engine is quite costly. Especially after the labor cost, the whole sum is expensive. Of course, there are other alternatives, but the 6.4 Powerstroke is quite powerful. Additionally, it’s another massive issue when your engine gets blown.

Altogether, the swap is worth it if you get the proper kit because the whole kit might be unnecessary if you only have damages in specific parts like the piston, injector, and such.

We recommend you scrutinize the engine if you start detecting problems like clunky pistons, failed fuel injector, or leaking radiator. Afterward, check the packages for the 6.4L engine, which includes the faulty part in your one. Then, go for the purchase after discovering the suitable kit for your vehicle. The swap is worth it if you get the right package.

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Frequently Asked Questions (FAQs)

How many miles is a 6.4 Powerstroke good for?

The 6.4 Powerstroke engine is good for 200k miles on an average basis. In contrast, some stock engines can also go up to 300k miles.

How long did the 6.4 Powerstroke last?

The 6.4 Powerstroke engine lasted up to two years. It was introduced in 2008, and its production ended in 2010.

Can you make a 6.4 Powerstroke reliable?

Yes, you can make a 6,4 Powerstroke engine reliable. For that, you just need the right upgrades.

How much is a new 6.4 Powerstroke engine?

A new 6.4 Powerstroke eng€ine can cost up to $15000. The price depends on the quality of the parts it has.


In the above, you can see the 6.4 Powerstroke engine replacement cost, including the labor costs. It’s necessary to swap the engine when specific problems show up. Among various issues, failed injector, pressure pump, and such is very severe. Also, we included the replacement cost for multiple types of kits. The engine is excellent, and with the right upgrades, it’s pretty reliable.

Make sure that you replace the engine if any severe symptoms pop up. Moreover, detect the issues and get the right package to make your purchase worthwhile.

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